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Process Design Engineering

Training Mode :  Online Courses  
Duration :  30 Hours   Fee :  600 USD  

Objectives

  • Understand the fundamentals of process design engineering.
  • Learn the methodologies, techniques, and standards used in process design.
  • Develop the ability to analyze, evaluate, and optimize industrial processes.
  • Acquire practical skills to design safe, efficient, and environmentally friendly processes.
  • Gain knowledge of relevant software tools used in process design engineering.

 

Who Will Benefit

  • New engineering graduates / technologists who want to pursue career as a process engineer
  • Process design engineers seeking to enhance their skills and stay updated with industry advancements.
  • Engineers involved in process development, plant operation, or process improvement.
  • Process technologists responsible for implementing and operating industrial processes.
  • Plant managers and operators overseeing industrial plants.
  • Professionals in industries that interact with process design engineers, such as oil and gas, petrochemicals, fertilizer, pharmaceuticals, food processing, and renewable energy.

 

Course Detail

Process Design Engineering Codes & Standards

  • Introduction
  • Overview of codes & standards
  • Different phases of project
  • Elements of engineering
  • Roles of process engineer
  • Responsibilities of process engineer
  • Capabilities of process design engineer
  • Design deliverable

 

Overview Of Upstream Oil & Gas Industry

  • Introduction
  • Reservoir, wells and offshore structures
  • Production techniques
  • Overall oil & gas facility - upstream
  • Well head/Christmas tree
  • Well head platform and process platform

 

Fluid Phase Behavior

  • Composition of well fluid
  • Determination of well fluid composition
  • Fluid phase behavior
  • Equations of state
  • Development of phase diagram by the help of software
  • Calculate fluid propertise by the help of software
  • Hydrate formation analysis by the help of software

 

Line Sizing & Hydraulic Calculations

  • Terms & definitions
  • Line sizing & hydraulic standard
  • Sizing criteria
  • Sizing methodology & calculations
  • Permissible pipe sizes in industry
  • Line sizing by the help of software

 

Pump Hydraulics Calculations

  • Introduction
  • Classification of pumps
  • Selection of pumps
  • Steps involved in the pumping system design
  • Steps involved in the pump hydraulic calculations
  • Pump characteristic curves
  • Simulate pump by using characteristic curve

 

Process Simulation & Modeling

  • Introduction
  • Steady state simulation
  • Dynamic simulation
  • Selection of thermodynamic property methods
  • Software inputs to generate Heat &Material Balance
  • Aspen Hysys or Unisim – software Practicle Application
  • Sizing of different unit operations

 

Development Of Process Design & Engineering Drawings

  • Introduction
  • Block flow diagram BFD
  • Process flow diagram PFD
  • Piping & instrumentation diagram P&ID
  • Symbols & legends
  • Process control scheme
  • Line numbering philosophy
  • Instrument designation
  • Case study

 

Designing & Sizing Of Separator / Knock Out Drum

  • Introduction
  • Types of separators
  • Typical separators configration
  • Internals operating zones in separator
  • Classification of separators
  • Residence time for separation
  • Separator sizing methodology & calculations
  • Sizing of separator by the help of software

 

Designing & Sizing Of Pressure Relief Valve

  • Introduction
  • Function of relief valve
  • Types of relief valves & selection criteria
  • Terms and definition
  • Overpressure scenarios
  • Thermal or hydraulic expansion scenario
  • Gas blow by & tube rupture scenario
  • Utility failure scenario
  • Control valve failure scenario
  • Relief valve sizing requirements
  • Sizing methodology
  • Calculation procedure
  • Codes & standards
  • Sizing of pressure safety valve by the help of software

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