Certified Process Design Professional (CPDP)
Training Mode :
Online Courses
Duration :
45 Hours Fee :
1000 USD
Objectives
- Understand the fundamentals of process design engineering.
- Learn the methodologies, techniques, and standards used in the process design industry.
- Develop the ability to analyze, evaluate, and optimize industrial processes.
- Acquire practical skills to design safe, efficient, and environmentally friendly processes.
- Gain knowledge of relevant software tools used in the process industry.
Who will benefit
- New engineering graduates/technologists who want to pursue a career in the process industry.
- Process design engineers seeking to enhance their skills and stay updated with industry advancements.
- Engineers involved in process development, plant operation, or process improvement.
- Process technologists are responsible for implementing and operating industrial processes.
- Plant managers and operators overseeing industrial plants.
- Professionals in industries that interact with process design engineers, such as oil and gas, petrochemicals, fertilizer, pharmaceuticals, food processing, renewable energy, etc.
Course Outline
Process Design Engineering Codes & Standards
- Introduction to process engineering
- Different phases of a project
- Roles of process engineer in different phases of a project
- Responsibilities of process engineer
- Capabilities of process design engineer
- Design deliverable
Line Sizing / Pipe Sizing
- Basic terms & definitions
- Line sizing & hydraulic standards
- Sizing criteria for liquid, gas & multiphase fluids
- Sizing methodology for liquid, gas & multiphase fluids
- Hydraulic calculations by using MS Excel
- Permissible pipe sizes in the industry
- Pipe sizing/line sizing with the help of hydraulic software (Aspen Hysys / Unisim Design / Aspen Plus /KORF Hydraulics)
Pumping System Design
- Basic terms & definitions
Types of pumps - Selection criteria of pumps
- Pumping system design standards
- Pumping system design methodology
- Pump hydraulic calculations by using MS Excel
- Pump characteristic curves
- Modeling a pump by using a characteristic curve (Aspen Hysys / Unisim Design / Aspen Plus)
Process Simulation (Aspen Hysys / Unisim Design / Aspen Plus)
- Introduction to process simulation
- Understand the difference between steady-state simulation & dynamic simulation
- Selection of thermodynamic model/property package
- Software interface overview
- (Heat & Material Balance) H&MBs with the help of simulation software (Aspen Hysys / Unisim Design / Aspen Plus)
- Modeling of different industrial processes (Oil & Gas Focus)
PDF And P&ID’s Development
- Introduction to process engineering drawings
- Development of BFD (Block Flow Diagram)
- Development of PFD (Process Flow Diagram)
- Development of P&ID’s (Piping & Instrumentation Diagram)
- Usage of standard symbols & legends
- Process control philosophy
- Line numbering philosophy
- Instrument designation
- Development of covering sheet
Designing & Sizing Of Separators
- Types of separation
- Typical separators design configuration
- Internal operating zones in a separator
- Classification of separators
- Residence time for separation
- Separator sizing standard
- Separator sizing methodology
- Separator design calculations by using MS Excel
- Sizing of the separator with the help of software (Aspen Hysys / Unisim Design)
Pressure Relief Devices
- Basic terms & definitions
- Function of a relief valve
- Types of relief valves & selection criteria
Overpressure scenarios
- Thermal or hydraulic expansion scenario
- Gas blow-by & tube rupture scenario
- Utility failure scenario
- Control valve failure scenario
Relief Valve Sizing
- Standards & codes
- Relief valve installation standard
- Sizing methodology
- Sizing calculations by using MS Excel
- Sizing of pressure safety valve with the help of software (Aspen Hysys)
Upstream & downstream pipe sizing criteria - Overpressure scenario study with the help of software (Flare Analyzer)
Distillation Column / Tower Design
- Basic terms & definitions
- Design criteria and standards
- Design criteria & standards
- Sizing methodology
- Calculation procedure step by step
- Sizing of distillation column/tower with the help of software (Aspen Hysys / Unisim Design / Aspen Plus / KG Tower)
Designing Of Heat Exchanger
- Basic terms & definition
- Different types of heat exchangers
- Design criteria & standards
- Sizing methodology
- Calculation procedure step by step
- Heat exchanger design with the help of software (Aspen EDR / HTRI)
Compressors
- Introduction to compressed air system
- Types of compressors
Performance evaluation of compressor
Modeling of a compressor with the help of a characteristic curve (Aspen Hysys) - Dynamic surge analysis of compressor (Aspen Hysys)
Cooling Towers
- Basic terms & definitions
- Types of cooling towers
- Cooling tower internals
- Selection criteria & standards
- Cooling tower design & sizing calculation
Control Valves
- Types of valves
- Selection criteria
- Application of different valves
- Design & sizing standard
- Control valve sizing calculation by using MS Excel
Process Safety Studies
What is cause & effect analysis?
- Basic terms
- C&E fundamentals
- Case study
What is HAZOP?
- Basic terms
- HAZOP fundamentals
- Case study
Available Courses
- Process Simulation & Modeling Aspen Hysys Basic
- Process Simulation & Modeling Aspen Hysys Advance
- Aspen Hysys For Oil & Gas People (30 Hours)
- Process Design Engineering
- Advanced Process Design Engineering
- PFD And P&ID Development By Using AutoCAD
- Certified Process Design Professional (CPDP)
- AutoCAD 2D & 3D
- Advanced Process Simulation & Modelling
- Equipment Design Engineering
- Plant Design Engineering
- Piping Design Engineering
- Chemical Engineering For Non–Engineers
- Primavera P6
- Project Management
- MS Project
- Energy Audit & Conservation
- Awareness, Implementation & Internal Auditing to IMS (ISO 9001, ISO 14001 & OHSAS 18001)
- Total Productive Management
- Total Productive Maintenance
- Supply Chain Management
- Advance Excel
- HAZOP
- RBI Risk Based Inspection
- Certification In Information Technology
- Communication & Presentation Skills
- PIPESIM Modeling and Simulation
- Dynamic Process Modeling By Using Aspen Hysys / UniSim
- CADWorx Plant Professional
- PLC Programming & Troubleshooting
- Distributed Control System (DCS) Engineering
- Instrumentation & Process Control Fundamental
- Piping Stress Analysis By Using CAESAR II
- Aspen Plus: Process Modeling
- Automobile Engineering ( Duration: 03 Months)
- Process Engineering For Operation Engineers
- Process Simulation For Operation Engineers
- Microsoft Excel for Engineers
- Aspen HYSYS Certified User Program (User Certification Exam Preparation)
- Steady State Process Simulation Basics By Using UniSim
- Aspen HYSYS Certified Expert User Program (Expert User Certification Exam Preparation)
- Advanced Process Engineering Design & Simulation
